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Bottle Filling and Capping Machine

In the world of innovation and latest technologies, we – AdhiSakthi Projects – have earned the credibility of a prestigious Bottle Filling Machine Manufacturer from India.
On the same note, we are also trusted as a Bottle Capping Machines Exporter in the industry.
The bottle filling machine and bottle capping machine are used for filling liquids into containers, plastic PET Bottles, glass and others, after which they are automatically capped with the choices of snap fit caps and screw caps.
As Bottle Filling Machine Supplier, we offer following models of bottle filling machine and bottle capping machine:

  • Elliptical PUC based filling machine
  • Linear filling System with multi head pumps
  • Rotary Indexing Type based filling machine


Products that can be filled by these machines into containers:

  • Liquids (Adhesives, Eye drops, Medicine, Oil, Pesticides, Shampoo, Syrup etc)
  • Semi Solids (Creams, Gels, Lotions, etc)

 

Bottle Filling and Capping Machine



Plastic Bottle Filling and Capping Machine

Plastic Bottle Filling and Capping Machine


Item Code: BFM-EL-FLCP

Elliptical PUC Based Filling Machine
 

  • Along with a conveyor chain system, the machine operates on the mechanism of 'elliptical run way intermittent motion'
  • Automatic pick and place ejection mechanism. (Auto depucking)
  • Exclusive and easy change over system
  • Filling accuracy +/- 0.5 %
  • For filling and capping operations, the containers are held in PUCs
  • For precision indexing and higher speed per nozzle, FERGUSON INDEXING SYSTEM is used
  • Fully automatic systems for filling, capping, cap elevating, ejection & online inspection system
  • Fully PLC controlled with HMI Panel
  • Higher productivity rates
  • Option of 4 Heads & 6 Heads are available
  • Speed up to 120 pcs per minute
  • SS 304 used for making covers
  • SS 316L is used for making 'product contact parts'
  • Takes up very less space
  • The machine is ideal for odd shaped and flat bottom plastic containers that are unstable to travel on a flat conveyor
  • To meet the needs of online coding and labeling, provision for direct link up is provided






Eye Drop Filling - Plugging and Capping Machine

Eye Drop Filling - Plugging and Capping Machine


Item Code: BFM-ROT-PLGCP-2N

 

  • Rotary indexing type filling machine
  • The machine work on a rotary indexing table of 6/8/10 stations configuration
  • Driven through ferguson indexing drive
  • Fully PLC controlled
  • The machine is compatible for Container filling, nitrogen flushing, plugging screw capping and induction sealing
  • Product contact points will be made of SS 304/SS316/SS316L
  • Pneumatic cut off system to ensure no tail over after filling
  • All pneumatic Cylinders are of Festo/SMC make
  • Sensors of Banner/Omron make, No container - No fill - No capping interlocks
  • Speed up to 100 PCS/min
  • Safety Guards with micro switch interlock
  • The machine is compatible to fill, plug and cap eye drops, pharmaceutical products in GMP standards
  • Auto feeding system for inner plugs
  • Auto elevating & orientation system for caps






Eye Drop Filling Machine

Eye Drop Filling Machine


  • Rotary indexing type filling machine
  • The machine work on a rotary indexing table of 6/8/10 stations configuration
  • Driven through ferguson indexing drive
  • Fully PLC controlled
  • The machine is compatible for Container filling, nitrogen flushing, plugging screw capping and induction sealing
  • Product contact points will be made of SS 304/SS316/SS316L
  • Pneumatic cut off system to ensure no tail over after filling
  • All pneumatic Cylinders are of Festo/SMC make
  • Sensors of Banner/Omron make, No container - No fill - No capping interlocks
  • Speed up to 100 PCS/min
  • Safety Guards with micro switch interlock
  • The machine is compatible to fill, plug and cap eye drops, pharmaceutical products in GMP standards
  • Auto feeding system for inner plugs
  • Auto elevating & orientation system for caps






Container Filling Cooling and Capping Machine

Container Filling Cooling and Capping Machine


Item Code: HFL-BTL-2N

Adhi Sakthi is a popular Container Filling Machines Manufacturer from India. This hot filling line is suitable to fill various products such as ointment, shoe polish and others. The main use of Container Filling Machines is in those products that require uniform surface finish. The design of these machinery also allows filling of white petroleum jelly, flat tin/plastic containers with balm, and others. Being the Ointment Machine Supplier, we assure client a machinery with fast and accurate filling of ointment in an automatic manner. We are also Capping Machine Exporter in the industry with great goodwill in the market.

Salient Features of Filling Machinery

  • Efficient capping system
  • Automatic coding
  • Cooling system
  • Fully automatic flat feeding
  • Hot filling
  • Online vision based checking system


Types of Systems in Filling and Capping Machines

  • Timer based filling system through solenoid valves.
  • Volumetric displacement pumps imported from United States


Specifications

  • Machines have an online cooling system that is integrated with HEPA filters
  • SS 304 cladding sheet is used alongside PUF material to insulate the cooling duct
  • The orientors/feeders are at an elevated angle to bottom and top flats
  • Every product contact point is manufactured from SS 316
  • Fully controlled with PLC/ PLD based computer software
  • Range of line speed (per minute): 50 pcs to 750 pcs


Optional

  • Natural cooling system
  • As per client's requirements, we can provide Ointment Machine, Capping Machine etc in SS304/MS powder coated sheets






Container Filling and Capping Machine

Container Filling and Capping Machine


Item Code: BFM-LN-FLCP

Linear filling system with multi head pumps

  • An optional attachment is provided for link up with capping machine container
  • An optional link up with bottle washing and cleaning systems
  • Dive down nozzle system
  • For container infeed, rotary unscrambler & SS Slat chain conveyors are provided
  • Ideal for stable and round containers
  • Multiple syringe filling options (4, 6, 8 etc.)
  • Pneumatic Jet locks at the filling stations
  • SS 316L / SS 316 / SS 304 is used to make syringe, as per client's demands
  • The bottom is slat chain has wear strips
  • The filling machine confirms to standards of GMP






Hot Filling and Cooling Machine

Hot Filling and Cooling Machine


Item Code: HF-BTL-2N-CD

  • Hot filling line is used to fill gel/ointment in containers
  • Filling volume : 5gms / 10 gms / 30 gms variable through timer based filling
  • The system comprise of base heating tank of 30 lts capacity SS 304 with heaters
  • Base tank is provided with stirrer to keep the material homogenously
  • Circulation pump enables constant pressure head for gravity filling
  • Filling conveyor is of 3 mts length driven by 0.5 hp bonfiglioli geared motor
  • VFD is provided to vary the filling conveyor speed to vary filling volumes
  • Speed of filling varies according to volume of filling
  • Cooling duct of 4 m length and 200 mm width is provided with chiller of 0.5 TR
  • Residual time inside the duct may be varied with the speed of conveyor by VFD
  • The duct is covered with SS 304 and duly insulated with puf with top lids
  • Weights of nozzle are adjustable through plc
  • All product contact points are made of SS 304 and covered suitably
  • PU belts with bottom scrapers are provided for easy cleaning

 






Automatic Rotary Bottle Filling & Capping Machines

Automatic Rotary Bottle Filling & Capping Machines


Item Code: BFM-ROT-FLCP

 

  • It is Rotary indexing type filling machine
  • As per client's specifications, the product contact parts can be made in SS 304/SS316/SS316L
  • Auto elevating & orientation system for caps
  • Auto feeding system for Inner plugs
  • Ferguson indexing drive used for operation of machine
  • Fully compatible for Container Filling, Induction Sealing, Nitrogen Flushing, and Plugging Screw Capping
  • Fully PLC controlled
  • Operation of machine is on a rotary indexing table of 6/8/10 stations configuration
  • Pneumatic cut off system to ensure no tail over after filling
  • Sensors of BANNER/Omron make, No container - No fill - No capping interlocks
  • Speed up to 100 pcs /min
  • Suitable for filling, plugging and capping eye drops, pharmaceutical products as per GMP standards
  • The filling and capping machine has safety guards along with micro switch interlock
  • The pneumatic cylinders are of FESTO / SMC make










Contact Us
Adhi Sakthi Projects
Mr. Senthil Kannan (CEO)
No. 40/9, Earikkarai Road, Near Wipro Computers, Kothapurinatham, Thiruvandarkoil
Pondicherry - 605102, India

Contact via E-mail


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