Soap Making Machinery

Adhisakthi is a superior name in the domain of manufacturing liquid manufacturing plants, wherein liquid soap plant machine is one of our best products. We are trusted as the Liquid Soap Plants Manufacturer from India, having commitment towards highest quality standards. We keep pace with the market innovation all over the global arena through our research wing. It enables us in ensuring latest technologies in every component of liquid soap plant machine such as:

• Main Mixing Vessel
• Phase Vessel
• Storage Trolleys
• Working Platform

50 Kgs /100 Kgs /250 Kgs / 500 Kgs /1000 Kgs /2000 Kgs / 5000 Kgs.

• 3 agitation assemblies are supported by top dish
• Geared motor is the fuel for agitator
• It is balanced by 3 legs that are at an equal distance and 120 deg angles
• It is insulated with mineral wool with SS 304 cladding
• It is jacketed for circulation or cold water and steam
• Product contact points are made of SS 316L, Class 4 B (mirror finish)
• SS 316 L anchor stirrer consists of plates rotating at a speed of 50 rpm
• Top dish is provided with the following 400 mm dia manhole / 100 mm dia light glass / 25 phase vessel inlet / 50 mm dia Butterfly discharge valve / 10 mm dia temperature sensor

• It is insulated with mineral wool with SS 304 cladding
• It is made of SS 304 and jacketed for circulation or cold water and steam
• Product contact points: SS 316L, Class 4 B (mirror finish)
• Propeller type agitator rotates at 960 Rpm

• It has 40 mm butterfly discharge valve and a flat top lid
• Product contact points have SS 316 L as material of construction to class 4 B
• SS 304 finished covers, with class 2 B stain finish
• The vessel is mounted on 3 legs and castor wheels
• This cylindrical trolley has 3mm thick conical bottom vessel

• Circulation pump
• Steam lines
• Transfer pipe lines
• Working platform

SALIENT FEATURES OF MECHANISED PARTIAL AUTOMATIC TOILET SOAP PLANT

• Sigma mixer is placed on the platform to enable material flow by gravity
• Soap Noodler/Plodder is either lifted by bucket elevator or through electric hoist or manually as preferred
• Entire mixed mass from sigma mixer is fed to Noodler / Refiner
• Refined soap mass is fed to the Triple roll mill where it is flaked out
• Flaked material is lifted by conveyor to the Duplex Vacuum Plodder
• Bar cutter cuts the bar to set repeat lengths
• Soap cutter is used to cut the soap to billets matching to the final size
• Billets are fed to manual or automatic stamping machine
• Stamped cakes are either carton packed or soap wrapped

Detergent Soap Plant

In view of technical and commercial requirements of customers, we offer a range of detergent soap plants. Adhisakthi is a reliable manufacturer, exporter and supplier of detergent soap plants that are used in various industries. We can offer automated or non-automated plants as per the requirements of customers. The product contact parts and other material are made of top grade stainless steel, or mild steel, as per client''s needs. The detergent soap plants can be customized as per the specifications of clients and delivered with the assurance of quality.

Types of detergent soap/bar plants

• Basic plants without automation
• Fully automatic detergent bar plant
• Mechanized detergent bar plant

Types of machines manufactured and supplied for detergent bar industry

• Auto Case Packers
• Automatic Cutting and Stamping Machines
• Belt Conveyors
• Direct Online Link Up Systems
• Multi Screw Conveyor
• Plodders
• Pneumatic Elevating Systems
• Process Automation and Batch Weighing Systems
• Screw Feeders
• Sigma Mixer
• Soap Packing Machine
• Z Type Elevators

We are an honored Cage Mill Manufacturer in the industry, based in India. The cage mill machine offered by us is also called Super Siever. It can crush, grind, pulverize and blend powders/abrasive materials. The high performance cage mill machine can pulverize the powder and sticky material to a homogenous mass. It can also break the lumps from the powder mass that discharges from the blender. The cage mill equipment is beneficial in the manufacturing of detergent powders, food products, industrial chemicals. pesticide powders and pharmaceutical products. Some of the key features of this cage mill machinery are mentioned below:

• Compact design and structure, takes up very less space
• Ends are suitably sealed
• For intermittent inspection & maintenance, a quick opening system is provided
• In comparison to other machines, our cage mill consumes lesser power
• Lumps are break into power form by SS blades
• SS perforated mesh is used to make ‘bottom trough’
• SS/MS construction of rigid cylindrical shell
• The final particle size determines the ‘perforated mesh size’
• To clean the cage mill, SS perforated sheets are removed in a user friendly manner

Saponification is a process that involves conversion of fat or oil into soap and alcohol by the action of heat in the presence of aqueous alkali (e.g. NaOH). Soaps are salts of fatty acids whereas fatty acids are saturated monocarboxylic acids that have long carbon chains (at least 10) e.g. CH3(CH2)14COOH.

They are used to manufacture soap by the reaction of caustic soda and oil. Their application also includes production of toilet soap and laundry soap. The range includes 250 kgs batch size to 5000 kgs batch size. Our expertise in the domain is evident from the all-inclusive Saponification Plants offered by us that range from storage tank to final processing lines.