Industrial Mixers

Subject to increasingly complex cost and time demands in ever-faster innovation cycles, liquid mixing systems have to be economic, reproducible, flexible and robust. Mixing is an integral part of various process industries, such as beverage and home & personal care, in which the reliable production of homogenous, clump-free products is paramount. The process is used in the production of beverages such as juice, carbonated water and soft drinks as well as personal care products such as creams and shampoos and cleaning products Liquid blending machine is our latest product research and developed by our company which combined overseas superior emulsifier experience with domestic cosmetic enterprise feedback. Hand Wash Liquid Soap Making Machine machine adopts stainless steel, scientific homogenizing system, reasonable scraper blending to ensure equivalent homogenizing and make product more smooth, even and bright.

• The equipment consists of cabinet and blending tank.
• There is advanced scraper blending machine, with the working of eccentricity, the PTPE (F4) composite plate touch the boiler correctly and solve the problem of sticking materials. The ideal stepless speed adjustment device, can adjust rotation within 60-150rpm willingly.
• Advanced homogenizing system, the homogenizer is in the bottom to ensure homogenizing material even with small productivity. The sealing adopts recycled water cooling system and can work long time, conquer homogenizing problem regarding to high viscosity materials. A frequency conversion speed adjustment controller to satisfy kinds of complicate ingredients (Emulsifying capacity 3 times per minute) upper homogenizer as option to work with upper homogenizing and emulsifying so that the material emulsifying effect is better; product is more bright and luminous.

• Blending reacting boiler is mainly suitable for preparation of liquid detergents(such as cleanser essence,shampoo and shower cream etc)
• Integrating blending ,dispersing ,heating and cooling etc. functions,the reacting machine is an ideal device for liquid perparation in various factories .

It mainly includes the wax phase tank, water phase tank, emulsifying tank, operating platform and electricity controlling cabinet. With outstanding features at follow:

We are the leading manufacturer of cosmetic manufacturing plant,which is used widely by pharmaceutical & cosmetic industries. We engineer this range as per various national and international quality standards. In addition, we also customize these machines as per the requirements of clients.

• Shaving cream plant
• Shaving gel plant
• Shaving lotion manufacturing plant
• Face wash / body wash manufacturing plant
• Face scrub / Face cream manufacturing plant
• Perfumery manufcturing plant

• Ribbon blenders constructed with solid U trough fitted with double helical agitator provides effective mix of different powder and liquid materials. The design of the blender ensures complete mix of all the particles leaving no unmixed spots
• The requirement of ribbon blender is found in most of the industries ranging from pharma, foods, cosmetics, pesticides, and chemical industries
• The blender is constructed with ‘U’ trough made of SS/MS material
• Ribbon profiles of different types are constructed in the main shaft to provide thorough mixing.
• Design of ribbon profiles depends upon the product requirements
• Forward and reverse helix continuous ribbons provide gentle mixing
• Top of the blender will be covered with SS sheets or polycarbonate windows
• End seals are glanded or mechanically sealed
• Bottom discharge is made of knife edge gate valves or shutters or ball valves based on the product requirement
• The discharge may be directly connected with screw conveyors for further applications like filling or grinding.

• Stand Mounted Agitator with the Trolley offeredprovide for dedicated support in processes involving dispersing, suspending, emulsifying and homogenizing operations.
• Finding use of liquid, viscous material, solid-liquid & ointments, these agitators find use in industry sectors like pharmaceutical, food, cosmetics, plastics industry and others.
• Some of its features include allows for consistent mixing results, features direct drive stirrer with homogenizer blade, developed as per cGMP standards, available in different capacities of 5 liters to 10,000 liters, choice of different types of mixing blades.
• The trolley mounted stirrer is suitable for mixing product in containers
• Base frame of the trolley is made of powder structure with tiltable top assembly
• Three non-marking rubber wheels are provided for easy movement of trolley
• Stirrer is driven by suitable Bonfiglioli motor with a speed of particular RPM variable
• VFD panel and starter is fitted to the side of the structure for easy adjustments
• Propeller type stirrer is provided. Option of dispenser / cowlesdisc also may be provided
• Heavy duty bearing base frame takes up the load while stirring
• Easy removal and refitment while cleaning. Confirms to GMP norms
• Option of powered lifting system of stirrer will cost extra

• In nearly every food manufacturing company raw materials, semi-finished products and end products are conveyed using pumps. Pumps are also being used for dosing.
• Positive displacement means that a portion of fluid is sucked in and discharged. A pulsating flow is also possible.
• Lobe pump: Per rotation a certain volume is being pumped. The pressure is relatively low. Applicable both for low and high viscous fluids, even when these contain solid particles.
• Membrane pump: A membrane is moving to the lowest point creating low pressure and through inlet valves fluid enters the cylinder.
• When the membrane reaches the highest point, the fluid is pumped through outlet valves. This causes the outlet flow to pulsate. The membrane can be driven by motor, by air or by oil.
• This pump type functions hygienically, it has no problems when running dry and it can be used to dose. The quality of the membrane determines the durability of the pump.

• Semi contra cream mixer
• Water Phase vessel
• Oil Phase vessel
• Homogenizer
• Working Platform
• Control Panel
• Product Pipeline between vessel
• Storage tank
• Automatic tube filling and sealing machine
• Cartoning macine
• Bundling and shrink wrapping machne
• Packing conveyor

In pharmaceutical industry rapid mixer granulator plays vital role to mix the ingredients and make granules before compression. For wet granulation, choppers and impellers are mainly responsible in rapid granulator. This RMG machine is also known in Industries with various key terms as High shear granulation machine, Dry Powder granulator, Wet Granulator, Pharma Saizoner, High shear mixer granulator, high-shear granulator, High Shear Mixer Granulators, Granulator, Wet Mixing, Rapid Mixer Granulator Machine, Granulation Machine, Rapid Mixer Granulator.

Impellers: At the bottom of the dome shaped stainless steel bowl Impellers are fixed with two half-length blades and two full length blades. Our skilled professionals have designed the impeller in such a way that full length blades push the material and half-length blade lift the material. This impeller helps you to break the wet mass into small pieces and granules.

Chopper: Chopper has very sharp small blades which are specially designed to cut the wet lumps of material into very small parts which are then mixed by impellers. It is located at bottom of the dome and the size of the granules is totally depends on the speed of the chopper.

Discharge Port: Discharge port is used to unload the container filled with granules. It is located at the bottom of the dome. Opening of discharge port is operated by pneumatic cylinder, a compressed air regulated cylinder.

Mounting : A hard M.S. channel has been used to keep the drive assembly at the bottom. Stainless steel staircase and railings are provided for the platform with a bowl mounted on the top. Half of the platform has been covered by S.S. and dimpled Plates.

• In the bottling and packaging industry, maximum equipment performance and availability are essential.
• And, very specific hygienic requirements need to be met as well.
• These hygienic requirements must be observed very closely; especially when rearranging plant equipment.
• All components are required to display a high degree of flexibility and ease of cleaning in such cases.