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• Sigma mixer is placed on the platform to enable material flow by gravity
• Soap Noodle is either lifted by bucket elevator or through electric hoist or manually as preferred
• Entire mixed mass from sigma mixer is fed to Noodler / Refiner
• Refined soap mass is fed to the Triple roll mill where it is flaked out
• Flaked material is lifted by conveyor to the Duplex Vacuum Plodder
• Bar cutter cuts the bar to set repeat lengths
• Soap cutter is used to cut the soap to billets matching to the final size
• Billets are fed to automatic stamping machine or manual stamping machine
• Stamped cakes are either carton packed or soap wrapped

• The  single  worm  simplex  plodder  is used for bar extrusion or noodling
• Simplex  plodder  refines  are  mixed mass  through  noodle  plate  of specified diameter
• Option  of  cone  with  heater arrangement  or  noodle  plate  is provided
• The  barrel  is  jacketed  for  chilled  water circulation
• Worm  is  is  supported  at  the  barrel center through TEFLON bush pins
• Basic  frame  is  made  of  sturdy  MS base and covered suitably
• The worms are easily removable and refutable  by  the  triple  teeth coupling
• One  set  of  extruded  die  will  be provided  with  the  machine    and additional  extruded  die  extra  at actual

• Auto case packer – ACP-PPD-SL is an user friendly cost effective model
• The machine works on the principle of top load pick and place mechanism
• Product from the packing machine end of line is fed in to the case packer
• Based on the matrix size, infeed pusher forms one layer in matrix table
• Carton / CLD is erected manually and bottom flap closed and set for filling
• Once matrix of one layer is completed, vacuum pick up plate picks up the layer
• Product matrix is filled inside the CLD layer by layer till top most
• Upon completion of the top most layer the CLD is ejected out for the main line
• The machine is made of sturdy powder coated ms base and SS 304 contact parts
• Double pick up head – single lane infeed model. Pneumatics : FESTO /SMC make
• Vacuum pick up plate is a change part depending upon the CLD size
• ALLEN BRADLEY PLC with safety covers – safety light curtain is optional extra
• Infeed conveyor belt is covered in customer scope or optional extra
• Speed of the machine : up to 12 pickup x size of the matrix of one layer
• The machine takes up the in feed from single packing machine

• AUTO POUCH BAG FILLERS
• The Auto Pouch Bag filler is a novel design to mechanise the end of line packaging process of the pouches coming from a vertical form filling and sealing machine ( VFFS )
• The pouches from the VFFS machine is elevated through a cleated elevating conveyor
• Inline pressure testing conveyor kept above the elevating conveyor is used to check the leakages of the pouches coming
• out of the VFFS machine
• The pouches are counted as per the set value
• Bags are held through specially designed bag holders
• The bags are filled with pouches to the set value and indexed to the next station for down stream top stitching
• Fully PLC controlled
• Electrical Indexing system
• Ensures complete safety of the operators
• Optional additional facility for twin track pouch filling machines

• The machine work on a rotary indexing table of 6/8/10 stations configuration
• Driven through ferguson indexing drive
• Fully PLC controlled
• The machine is compatible for Container filling, nitrogen flushing, plugging screw capping and induction sealing.
• Product contact points will be made of SS 304/SS316/SS316L
• Pneumatic cut off system to ensure no tail over after filling
• All pneumatic Cylinders are of FESTO / SMC make
• Sensors of BANNER/Omron make, No container - No fill - No capping interlocks
• Speed up to 100 pcs /min
• Safety Guards with micro switch interlock
• The machine is compatible to fill, plug and cap eye drops, pharmaceutical products in GMP standards.
• Auto feeding system for Inner plugs
• Auto elevating & orientation system for caps

• Planetary Mixer efficiently combines liquid and solid particles to form paste without vacuum
• Planetary rotation of beaters provide uniform product mix
• Batter beater/drop center beater with scraper blade to suit product/process
• Materials may be either charged on open cover or by vacuum feed
• Large quantities of materials from phase vessel is sucked efficiently by vacuum
• Bottom vessel is movable with non marking castor wheels
• Top main stirrer speed-10-60 rpm, driven by suitable motor with suitable gear box
• Motor: Crompton/Kirloskar make-FLP and gearbox

• The machine is a mono block carton erection with pick and place top load filling
• CLD/carton bundles to be stacked on an adjustable magazine driven positively
• Cartons will be erected and presented to filling station along with flap locators
• This is a single lane infeed model with single head pick and place mechanism
• Product from end of line is arranged to the matrix size in the matrix table
• Matrix layers are picked and placed inside the carton in sequence till top layer
• The cycle repeats till the cld is filled with top layer and ejected on completion
• Bottom and top taping are done by closing minor and major flaps automatically
• Foor print : 2700 mm x 1650 mm / effective repeat cycles : Upto 20
• ms base frame and safety covers with polycarbonate and limit switch interlock
• PLC : Allen bradley make with HMI support with fault indication system
• Festo/SMC pneumatics / air consumption 45 CFM @ 6 bar pr / power : 3 KW
• Speed depends upon the matrix combination ( effective cycles x matrix size )
• Infeed conveyor is with customer scope or supplied by us at additional cost.
• Safety light curtains (beam sensors) are not a part of the scope which is optional

• The machine is a triple head triple lane infeed with pick and place top load model
• CLD/carton bundles to be opened externally and presented for filling
• Product from end of line is arranged to the matrix size in the triple matrix table
• Matrix layers are picked and placed inside the cld in alternative cycle sequentially
• The cycle repeats till the cartons are filled with top layer and ejected automatically
• Taping needs to be done externally in end of line or supplied at extra cost
• Approx size of the machine : 4300 mm x 1650 mm /effective repeat cycles : Upto 30
• SS base frame and safety covers of 8mm thick polycarbonate with height pads
• PLC : Allen bradley make with HMI support with fault indication system
• Speed depends upon the matrix combination ( effective cycles x matrix size )
• Infeed conveyor to the case packer will be at customer scope or at additional cost
• Light curtains (beam sensors) are not covered in the scope. cost extra if required
• The machine is compatible to pack both bundled soap and individual soap
• Change parts cost is extra as applicable. one size part given with basic machine
• The case erecting and taping machine automatically erect carton and does bottom taping
• The carton/CLD bundles need to be placed on a width adjustable magazine
• Cartons are erected automatically through suction cups and flaps are closed
• Specially designed intermittent motion chain drive picks up the carton for taping/li>
• The machine is suitably designed to accommodate a range of carton sizes
• The machine is sturdily constructed and it is fully covered with ss 304 sheets
• Machine matches to GMP standards and necessary IQ/OQ/DQ certificates are provided
• Pneumatic components are of Festo / SMC make
• PLC : Allen bradley make

• The machine is a Four Headdouble lane infeed with pick and place top load model
• CLD/carton bundles to be opened externally and presented for filling
• Product from end of line is arranged to the matrix size in the four matrix table
• Matrix layers are picked and placed inside the cld in alternative cycle sequentially
• The cycle repeats till the cartons are filled with top layer and ejected automatically
• Taping needs to be done externally in end of line or supplied at extra cost
• Approx size of the machine : 4300 mm x 1650 mm /effective repeat cycles : Upto 30
• SS base frame and safety covers of 8mm thick polycarbonate with height pads
• PLC : Allen bradley make with HMI support with fault indication system
• Speed depends upon the matrix combination ( effective cycles x matrix size )
• Infeed conveyor to the case packer will be at customer scope or at additional cost
• Light curtains (beam sensors) are not covered in the scope. cost extra if required
• The machine is compatible to pack both bundled soap and individual soap
• Change parts cost is extra as applicable. one size part given with basic machine
• The case erecting and taping machine automatically erect carton and does bottom taping
• The carton/CLD bundles need to be placed on a width adjustable magazine
• Cartons are erected automatically through suction cups and flaps are closed
• Specially designed intermittent motion chain drive picks up the carton for taping
• The machine is suitably designed to accommodate a range of carton sizes
• The machine is sturdily constructed and it is fully covered with ss 304 sheets
• Machine matches to GMP standards and necessary IQ/OQ/DQ certificates are provided
• Pneumatic components are of Festo / SMC make
• PLC : Allen bradley make

• The machine works on the principle of pick and place method using specially designed vacuum suction systems.
• Cycle Speed : Pneumatically operated : 12 cycles / head and Servo Driven : 15 cycles / head.
• Matrix Plate : Matches to the carton size, matrix and product size fitted with rectangular bellow suction cups or round below suction cups depending upon the product shape.
• PLC : Allen Bradley make with HMI panel optional extra & pneumatic components are of FESTO / SMC make.
• The machine houses the electrical and pneumatic panel within the base foot print of the machine.
• Grippers are used to hold containers and bottles if they are not suitable for lifting through vacuum.
• All moving parts are covered with safety limit switch interlock and the machine is fitted with optional beam sensors (Light curtains) to ensure operator safety.
• HMI will display trouble shooting procedures and fault indications to minimize down time and improve OEE. Coverall equipment efficiency.
• Electrical and pneumatic components are designed for easy access and replacement without disturbing main wiring system to reduce down time.

• The case erecting and taping machine automatically erect carton and does bottom taping
• The carton/CLD bundles need to be placed on a width adjustable magazine
• Cartons are erected automatically through suction cups and flaps are closed
• Specially designed intermittent motion chain drive picks up the carton for taping
• The machine is suitably designed to accommodate a range of carton sizes
• The machine is sturdily constructed and it is fully covered with powder coated MS
• Pneumatic components are of FESTO / SMC make
• PLC : OMRON

• The case erecting machine automatically erects the carton and moves to taping section
• CLD/carton bundles to be stacked on an adjustable magazine for auto erection
• Mega Cartons are erected and bottom flap closed and position at filling station
• Specially designed intermittent motion chain drive picks up the carton for taping
• The machine is suitably designed to accommodate a range of carton sizes
• Bottom and taping are done by closing minor and major flaps automatically
• Sturdy base frame with side covers and safety covers on top of the machine
• Machine matches to GMP standards and necessary IQ/OQ/DQ certificates are provided

• This is mainly used for Barrel Mixing
• Backed by the profound experience and in-depth industrial knowledge, we offer an extensive range of High Speed Stirrer with Hydraulic Stand.
• Our offered range of products is capable of handling various industrial applications in a streamlined manner.
• Manufactured using an optimum quality material in a well-equipped infrastructure unit, these products are widely appreciated across the industry.

An octagonal blender is a slow tumbling machine especially designed to perform mixing and lubrication of dry powders and granules for tablets and capsules formulations. The advantage of this octagonal shape blender is slow tumbling action, which while rotating does not degrade the particle structure. The special design is also suitable for dust-free operations as it can be used with attachment of dedicated bin charging and discharging systems. The ideal fill level of octagonal blender is two third of the total volume of the cylinder. It is widely accepted tumbling blender in pharmaceutical, food, chemical and cosmetic industries.

Our octagonal blenders are available at factory price for supply all India and overseas with full service installation and superior after sales service. We manufacture both lab scale octagonal blenders and for pharmaceutical production line. Octagonal Blenders above capacities from 300 kg are fully customized and made to order. Each unit confirms GMP requirements and fitted with instruments that make your work user friendly.

High grade stainless steel (304 / 316) is used to construct the machine. Customization is an integral part of our company; we facilitate our customers with advantage of customization on the basis of provided specifications.

• Fluidized bed dryer (also called fluid bed dryer) is a kind of equipment used extensively in the pharmaceutical industries to reduce the moisture content of pharmaceutical powder and granules.
• The equipment works on a principle of fluidization of the feed materials.
• In fluidization process, hot air is introduced at high pressure through a perforated bed of moist solid particulate.
• The wet solids are lifted from the bottom and suspended in a stream of air (fluidized state).
• Heat transfer is accomplished by direct contact between the wet solid and hot gases.
• The vaporised liquid is carried away by the drying gasses.
• Sometimes to save energy, the exit gas is partially recycled

• In the bottling and packaging industry, maximum equipment performance and availability are essential.
• And, very specific hygienic requirements need to be met as well.
• These hygienic requirements must be observed very closely; especially when rearranging plant equipment.
• All components are required to display a high degree of flexibility and ease of cleaning in such cases.

• The simplex plodder/ pelletizer takes up refines the material from mixer
• The mixture is extruded by twin/Single screws through the fine orifices of noodle plate.
• Barrel is constructed with thick back flanges to match to the twin output gearbox
• The barrel is jacketed and pressure tested for chilled water circulation.
• Spider plates support the screws with MS pin and Teflon bush supports

• The twin worm duplex vacuum plodder refines the soap mixture to smooth bars
• Duplex plodder comprises of pre plodder and final plodders driven individually
• The mixture is extruded by twin screws in preplodder orifices of noodle plate
• Rotary SS shredders on worms cut equal lengths noodles and pass to vacuum chamber
• The barrel is jacketed and pressure tested for chilled water circulation
• Vacuum chamber connects the pre plodder and final plodder with open able lid
• Final plodder compacts the soaps to a fine finished bar by its conical jacket mouth
• Barrel is constructed with thick back flanges to match to the twin output gearbox

Adhisakthi is a superior name in the domain of manufacturing liquid manufacturing plants, wherein liquid soap plant machine is one of our best products. We are trusted as the Liquid Soap Plants Manufacturer from India, having commitment towards highest quality standards. We keep pace with the market innovation all over the global arena through our research wing. It enables us in ensuring latest technologies in every component of liquid soap plant machine such as:

• Main Mixing Vessel
• Phase Vessel
• Storage Trolleys
• Working Platform

50 Kgs /100 Kgs /250 Kgs / 500 Kgs /1000 Kgs /2000 Kgs / 5000 Kgs.

• 3 agitation assemblies are supported by top dish
• Geared motor is the fuel for agitator
• It is balanced by 3 legs that are at an equal distance and 120 deg angles
• It is insulated with mineral wool with SS 304 cladding
• It is jacketed for circulation or cold water and steam
• Product contact points are made of SS 316L, Class 4 B (mirror finish)
• SS 316 L anchor stirrer consists of plates rotating at a speed of 50 rpm
• Top dish is provided with the following 400 mm dia manhole / 100 mm dia light glass / 25 phase vessel inlet / 50 mm dia Butterfly discharge valve / 10 mm dia temperature sensor

• It is insulated with mineral wool with SS 304 cladding
• It is made of SS 304 and jacketed for circulation or cold water and steam
• Product contact points: SS 316L, Class 4 B (mirror finish)
• Propeller type agitator rotates at 960 Rpm

• It has 40 mm butterfly discharge valve and a flat top lid
• Product contact points have SS 316 L as material of construction to class 4 B
• SS 304 finished covers, with class 2 B stain finish
• The vessel is mounted on 3 legs and castor wheels
• This cylindrical trolley has 3mm thick conical bottom vessel

• Circulation pump
• Steam lines
• Transfer pipe lines
• Working platform