New Items

• The  single  worm  simplex  plodder  is used for bar extrusion or noodling
• Simplex  plodder  refines  are  mixed mass  through  noodle  plate  of specified diameter
• Option  of  cone  with  heater arrangement  or  noodle  plate  is provided
• The  barrel  is  jacketed  for  chilled  water circulation
• Worm  is  is  supported  at  the  barrel center through TEFLON bush pins
• Basic  frame  is  made  of  sturdy  MS base and covered suitably
• The worms are easily removable and refutable  by  the  triple  teeth coupling
• One  set  of  extruded  die  will  be provided  with  the  machine    and additional  extruded  die  extra  at actual

• Auto case packer – ACP-PPD-SL is an user friendly cost effective model
• The machine works on the principle of top load pick and place mechanism
• Product from the packing machine end of line is fed in to the case packer
• Based on the matrix size, infeed pusher forms one layer in matrix table
• Carton / CLD is erected manually and bottom flap closed and set for filling
• Once matrix of one layer is completed, vacuum pick up plate picks up the layer
• Product matrix is filled inside the CLD layer by layer till top most
• Upon completion of the top most layer the CLD is ejected out for the main line
• The machine is made of sturdy powder coated ms base and SS 304 contact parts
• Double pick up head – single lane infeed model. Pneumatics : FESTO /SMC make
• Vacuum pick up plate is a change part depending upon the CLD size
• ALLEN BRADLEY PLC with safety covers – safety light curtain is optional extra
• Infeed conveyor belt is covered in customer scope or optional extra
• Speed of the machine : up to 12 pickup x size of the matrix of one layer
• The machine takes up the in feed from single packing machine

• AUTO POUCH BAG FILLERS
• The Auto Pouch Bag filler is a novel design to mechanise the end of line packaging process of the pouches coming from a vertical form filling and sealing machine ( VFFS )
• The pouches from the VFFS machine is elevated through a cleated elevating conveyor
• Inline pressure testing conveyor kept above the elevating conveyor is used to check the leakages of the pouches coming
• out of the VFFS machine
• The pouches are counted as per the set value
• Bags are held through specially designed bag holders
• The bags are filled with pouches to the set value and indexed to the next station for down stream top stitching
• Fully PLC controlled
• Electrical Indexing system
• Ensures complete safety of the operators
• Optional additional facility for twin track pouch filling machines

• The machine work on a rotary indexing table of 6/8/10 stations configuration
• Driven through ferguson indexing drive
• Fully PLC controlled
• The machine is compatible for Container filling, nitrogen flushing, plugging screw capping and induction sealing.
• Product contact points will be made of SS 304/SS316/SS316L
• Pneumatic cut off system to ensure no tail over after filling
• All pneumatic Cylinders are of FESTO / SMC make
• Sensors of BANNER/Omron make, No container - No fill - No capping interlocks
• Speed up to 100 pcs /min
• Safety Guards with micro switch interlock
• The machine is compatible to fill, plug and cap eye drops, pharmaceutical products in GMP standards.
• Auto feeding system for Inner plugs
• Auto elevating & orientation system for caps

• The machine is a mono block carton erection with pick and place top load filling
• CLD/carton bundles to be stacked on an adjustable magazine driven positively
• Cartons will be erected and presented to filling station along with flap locators
• This is a single lane infeed model with single head pick and place mechanism
• Product from end of line is arranged to the matrix size in the matrix table
• Matrix layers are picked and placed inside the carton in sequence till top layer
• The cycle repeats till the cld is filled with top layer and ejected on completion
• Bottom and top taping are done by closing minor and major flaps automatically
• Foor print : 2700 mm x 1650 mm / effective repeat cycles : Upto 20
• ms base frame and safety covers with polycarbonate and limit switch interlock
• PLC : Allen bradley make with HMI support with fault indication system
• Festo/SMC pneumatics / air consumption 45 CFM @ 6 bar pr / power : 3 KW
• Speed depends upon the matrix combination ( effective cycles x matrix size )
• Infeed conveyor is with customer scope or supplied by us at additional cost.
• Safety light curtains (beam sensors) are not a part of the scope which is optional

• Homogeniser & Emulsifier is provided as an optional attachment based on customer preference.
• The homogeniser attached at the bottom with re-circulation arrangement colloids the product to a fine paste due to high shear speed and milling through perforated holes.
• Creating fine stable emulsion is very essential in the process of cream making
• It creates high shear force to break the particle size to microns
• Higher the shear energy created, lower the particle size resulting in soft cream
• The stator houses the rotor driven by suitable inline motor
• Rotor shaft fitted with the double cartridge. Mechanical seal of TC/TC seal face
• Mechanical seal is provided with cooling water arrangement
• Interlock to stop the motor if the cooling water is not circulated
• Complete product contact parts are made of SS 316 l and other parts of SS 304
• Inner parts are finished to class 4b (mirror) finish and all other 2b (satin) finish

• The Water Phase Vessel is a jacketed cylindrical tank with torrispherical dish ends.
• A propeller type stirrer is provided for agitating the liquid.
• It is insulated with mineral wool with SS 304 cladding
• It is made of SS 304 and jacketed for circulation or cold water and steam
• Product contact points: SS 316L, Class 4 B (mirror finish)
• Propeller type agitator rotates at 960 Rpm

• Mixing vessels wax / oil phase & water have in – line high speed emulsifiers for proper emulsification of finer particle size with charging hopper to charge active ingredients.
• Mixing vessels wax / oil phase & water have ergonomically designed anti skid working platform with safety railing for better & safe operational movements.
• Mixing vessels wax / oil phase & water are equipped with transfer pumps for transferring finished product into batch storage/staging vessel ensuring un – touched product transfer maintaining highest level of operational hygiene.

• Double jacketed heating tank are mainely used for heating the liquid with mixing for chemical, pharma, cosmetics & foods industries.
• The inner and outer jacket made from S.S. 304/316 quality, fitted with S.S legs mounted on wheels.
• For efficiently working especially rounded from circumference for easy rotation.
• The vessels are given mirror finished polish. Complete with electric heater, thermometer, connector, panel etc with water inlet and outlet nozzle.
• Digital temp indicator / controller is also provided.
• Vessels are with removable type lid at the top, complete with ball valve for solution removal.

Subject to increasingly complex cost and time demands in ever-faster innovation cycles, liquid mixing systems have to be economic, reproducible, flexible and robust. Mixing is an integral part of various process industries, such as beverage and home & personal care, in which the reliable production of homogenous, clump-free products is paramount. The process is used in the production of beverages such as juice, carbonated water and soft drinks as well as personal care products such as creams and shampoos and cleaning products Liquid blending machine is our latest product research and developed by our company which combined overseas superior emulsifier experience with domestic cosmetic enterprise feedback. Hand Wash Liquid Soap Making Machine machine adopts stainless steel, scientific homogenizing system, reasonable scraper blending to ensure equivalent homogenizing and make product more smooth, even and bright.

• The equipment consists of cabinet and blending tank.
• There is advanced scraper blending machine, with the working of eccentricity, the PTPE (F4) composite plate touch the boiler correctly and solve the problem of sticking materials. The ideal stepless speed adjustment device, can adjust rotation within 60-150rpm willingly.
• Advanced homogenizing system, the homogenizer is in the bottom to ensure homogenizing material even with small productivity. The sealing adopts recycled water cooling system and can work long time, conquer homogenizing problem regarding to high viscosity materials. A frequency conversion speed adjustment controller to satisfy kinds of complicate ingredients (Emulsifying capacity 3 times per minute) upper homogenizer as option to work with upper homogenizing and emulsifying so that the material emulsifying effect is better; product is more bright and luminous.

• Blending reacting boiler is mainly suitable for preparation of liquid detergents(such as cleanser essence,shampoo and shower cream etc)
• Integrating blending ,dispersing ,heating and cooling etc. functions,the reacting machine is an ideal device for liquid perparation in various factories .

It mainly includes the wax phase tank, water phase tank, emulsifying tank, operating platform and electricity controlling cabinet. With outstanding features at follow:

We are the leading manufacturer of cosmetic manufacturing plant,which is used widely by pharmaceutical & cosmetic industries. We engineer this range as per various national and international quality standards. In addition, we also customize these machines as per the requirements of clients.

• Shaving cream plant
• Shaving gel plant
• Shaving lotion manufacturing plant
• Face wash / body wash manufacturing plant
• Face scrub / Face cream manufacturing plant
• Perfumery manufcturing plant

• Stand Mounted Agitator with the Trolley offeredprovide for dedicated support in processes involving dispersing, suspending, emulsifying and homogenizing operations.
• Finding use of liquid, viscous material, solid-liquid & ointments, these agitators find use in industry sectors like pharmaceutical, food, cosmetics, plastics industry and others.
• Some of its features include allows for consistent mixing results, features direct drive stirrer with homogenizer blade, developed as per cGMP standards, available in different capacities of 5 liters to 10,000 liters, choice of different types of mixing blades.
• The trolley mounted stirrer is suitable for mixing product in containers
• Base frame of the trolley is made of powder structure with tiltable top assembly
• Three non-marking rubber wheels are provided for easy movement of trolley
• Stirrer is driven by suitable Bonfiglioli motor with a speed of particular RPM variable
• VFD panel and starter is fitted to the side of the structure for easy adjustments
• Propeller type stirrer is provided. Option of dispenser / cowlesdisc also may be provided
• Heavy duty bearing base frame takes up the load while stirring
• Easy removal and refitment while cleaning. Confirms to GMP norms
• Option of powered lifting system of stirrer will cost extra

In pharmaceutical industry rapid mixer granulator plays vital role to mix the ingredients and make granules before compression. For wet granulation, choppers and impellers are mainly responsible in rapid granulator. This RMG machine is also known in Industries with various key terms as High shear granulation machine, Dry Powder granulator, Wet Granulator, Pharma Saizoner, High shear mixer granulator, high-shear granulator, High Shear Mixer Granulators, Granulator, Wet Mixing, Rapid Mixer Granulator Machine, Granulation Machine, Rapid Mixer Granulator.

Impellers: At the bottom of the dome shaped stainless steel bowl Impellers are fixed with two half-length blades and two full length blades. Our skilled professionals have designed the impeller in such a way that full length blades push the material and half-length blade lift the material. This impeller helps you to break the wet mass into small pieces and granules.

Chopper: Chopper has very sharp small blades which are specially designed to cut the wet lumps of material into very small parts which are then mixed by impellers. It is located at bottom of the dome and the size of the granules is totally depends on the speed of the chopper.

Discharge Port: Discharge port is used to unload the container filled with granules. It is located at the bottom of the dome. Opening of discharge port is operated by pneumatic cylinder, a compressed air regulated cylinder.

Mounting : A hard M.S. channel has been used to keep the drive assembly at the bottom. Stainless steel staircase and railings are provided for the platform with a bowl mounted on the top. Half of the platform has been covered by S.S. and dimpled Plates.

• We are one-step ahead of our competitors in offering a wide assortment of Tray Dryers.
• These are precisely designed and developed from high quality components which make these extensively durable and robust.
• Our precisely designed products are admired for their rugged construction, robustness and longer functional life.
• These are available with us in various technical specifications and dimensions.

ADHISAKTHI design and deliver batch type sulphonation plants in different capacities based on requirements.

• The Sulphonation process helps in the manufacture of LABSA ( Linear Alkyl Benzene Sulphonic Acid ) by reacting LAB ( Linear Alkyl Benzene ) with Sulphuric acid
• Batch type process with recirculation systems
• Processing reactors ranging from 1 KL batch size to 9 KL batch size is made by us
• The total plant is delivered as per customer requirements

• The simplex plodder/ pelletizer takes up refines the material from mixer
• The mixture is extruded by twin/Single screws through the fine orifices of noodle plate.
• Barrel is constructed with thick back flanges to match to the twin output gearbox
• The barrel is jacketed and pressure tested for chilled water circulation.
• Spider plates support the screws with MS pin and Teflon bush supports

• The twin worm duplex vacuum plodder refines the soap mixture to smooth bars
• Duplex plodder comprises of pre plodder and final plodders driven individually
• The mixture is extruded by twin screws in preplodder orifices of noodle plate
• Rotary SS shredders on worms cut equal lengths noodles and pass to vacuum chamber
• The barrel is jacketed and pressure tested for chilled water circulation
• Vacuum chamber connects the pre plodder and final plodder with open able lid
• Final plodder compacts the soaps to a fine finished bar by its conical jacket mouth
• Barrel is constructed with thick back flanges to match to the twin output gearbox

Adhisakthi is a superior name in the domain of manufacturing liquid manufacturing plants, wherein liquid soap plant machine is one of our best products. We are trusted as the Liquid Soap Plants Manufacturer from India, having commitment towards highest quality standards. We keep pace with the market innovation all over the global arena through our research wing. It enables us in ensuring latest technologies in every component of liquid soap plant machine such as:

• Main Mixing Vessel
• Phase Vessel
• Storage Trolleys
• Working Platform

50 Kgs /100 Kgs /250 Kgs / 500 Kgs /1000 Kgs /2000 Kgs / 5000 Kgs.

• 3 agitation assemblies are supported by top dish
• Geared motor is the fuel for agitator
• It is balanced by 3 legs that are at an equal distance and 120 deg angles
• It is insulated with mineral wool with SS 304 cladding
• It is jacketed for circulation or cold water and steam
• Product contact points are made of SS 316L, Class 4 B (mirror finish)
• SS 316 L anchor stirrer consists of plates rotating at a speed of 50 rpm
• Top dish is provided with the following 400 mm dia manhole / 100 mm dia light glass / 25 phase vessel inlet / 50 mm dia Butterfly discharge valve / 10 mm dia temperature sensor

• It is insulated with mineral wool with SS 304 cladding
• It is made of SS 304 and jacketed for circulation or cold water and steam
• Product contact points: SS 316L, Class 4 B (mirror finish)
• Propeller type agitator rotates at 960 Rpm

• It has 40 mm butterfly discharge valve and a flat top lid
• Product contact points have SS 316 L as material of construction to class 4 B
• SS 304 finished covers, with class 2 B stain finish
• The vessel is mounted on 3 legs and castor wheels
• This cylindrical trolley has 3mm thick conical bottom vessel

• Circulation pump
• Steam lines
• Transfer pipe lines
• Working platform